Facilities

ManufacturingInfrastructure

Integrated production facilities for remelting, rolling, slitting, wire drawing and heat treatment of superalloys and special steels.

Manufacturing

Facility Capabilities

A complete view of VAJRA's production facilities, process capabilities, equipment details and operating strengths.

Electroslag Remelting (ESR) Furnace
01ESR Furnace
Facility

Electroslag Remelting (ESR) Furnace

Equipped with ESR to produce ultra-clean, high-integrity superalloys and specialty steels for critical applications. By utilizing a controlled remelting process, the furnace ensures superior metallurgical quality, uniform structure, and enhanced mechanical performance.

Engineered for precision and consistency, our ESR facility has advanced process controls to maintain optimal melting parameters, ensuring repeatable quality and high production efficiency.

Furnace Capacity
1000Kg
Ingot Weight
900Kg(Max)
Ingot Size
Dia 80mm, 100mm, 150mm & upto 300mm
Hot Rolled & Cold Rolled Coil Slitter
02Coil Slitter
Facility

Hot Rolled & Cold Rolled Coil Slitter

Our Slitter Line is designed for precision cutting of rolled coils into narrow strips with consistent width, clean edges, and minimal material loss. Engineered for high-strength materials such as stainless steel and superalloys, the system ensures reliable performance and superior output quality.

Built with robust slitting heads and high-precision tooling, the line delivers accurate strip widths while maintaining excellent edge finish. Advanced tension control and guiding systems ensure smooth coil handling, preventing deformation and ensuring uniform slit quality across the entire length.

The process is optimized for efficiency, enabling high-speed operations with consistent repeatability. Our slitting line supports a wide range of thickness and width, making it suitable for diverse industrial applications.

ParameterHR SlitterCR Slitter
Min/Max thickness:0.8-5.0mm0.1-1.0mm
Min/Max width:400-1600mm15-650mm
Max Coil weight:30MT15MT
6HI - Rolling Mill
036Hi Rolling Mill
Facility

6HI - Rolling Mill

Our 6-Hi Rolling Mill is engineered to deliver exceptional precision, surface quality, and consistency for high-performance superalloys and specialty metals. It ensures superior control over thickness, flatness, and mechanical properties-making it ideal for processing stainless steels and superalloys.

The mill features a six-roll configuration with work rolls, intermediate rolls, and backup rolls, enabling reduced roll deflection and enhanced dimensional accuracy. This advanced setup allows the production of thin gauges with uniform profile and excellent surface finish.

With integrated automation and control systems, the 6-Hi mill maintains consistent rolling parameters, ensuring repeatable quality and high productivity. It's robust design supports efficient processing of hard-to-deform materials while minimizing defects and improving overall yield.

Input Plate thickness
6mm to 8mm
Output sheet Thickness
0.1mm to 4mm
Thickness tolerance
(+/-0.01mm)
Maximum Width
600mm
Precision Wire Manufacturing Excellence
04Wire Drawing
Facility

Precision Wire Manufacturing Excellence

Our state-of-the-art Wire Drawing Facility is designed to manufacture high-quality superalloys, Special steels and Titanium alloy wires with exceptional dimensional accuracy, surface finish, and mechanical properties.

Equipped with advanced drawing machines, heat treatment systems, and stringent quality control processes, we produce wires that meet the demanding requirements of aerospace, automotive, energy, medical, welding, and various industrial applications.

Input Diameter
9-10mm
Output Diameter
Upto 0.20mm
Form
Upto Dia2.5mm - Coil; Above Dia2.5mm - Coil & Cut to length Form
Heat Treatment Furnance - Boggie Furnace
05Boggie Furnace
Facility

Heat Treatment Furnance - Boggie Furnace

Our Boggie hearth electric furnace operates with modern control systems for accurate heating cycles and process reliability. Its Heavy-duty refractory lining and insulated walls minimize heat loss and improve durability and ensures consistent temperature distribution across the entire load.

Heat Treatment Furnance - Pit Furnace
06Pit Furnace
Facility

Heat Treatment Furnance - Pit Furnace

10MT Pit furnance is a heat treatment furnace designed for processing cylindrical components in a controlled and uniform heating environment. The furnace chamber is constructed below ground level (pit), allowing components to be suspended vertically for efficient heat treatment.